What Is a Vacuum Emulsifier?
Vacuum emulsifier is one of the easy non-preferred gadget machines. Its correct functioning is essential to save manufacturing losses and avoid wrong operation. It is mainly composed of a water tank, oil tank, emulsify pot and vacuum pump.
Mayonnaise, jams, spreads and margarine are additionally being emulsified utilizing this machine in the food business. Drug ventures likewise discover this innovation applicable for handling treatments, oral syrups, and latex.
High shear emulsifier
This type of machine is a high-shear homogenizing emulsifier that uses a vacuum to create an emulsion. It is designed to be used in food, cosmetic and chemical industries. The mixer is capable of mixing a wide range of products, including cough syrups, creams and other liquids. It saves time and energy by eliminating the need for manual mixing. It also produces uniformity in viscosity and helps reduce wastage. It is available in both manual and automatic models. It also has a built-in CIP system, which automatically triggers cleaning processes and ensures hygiene for the product.
Vacuum emulsifying mixers have high shear and are a good choice for blending low-viscous products. They have the ability to make mayonnaise and other fluid products, and can vacuum mixer be customized for specific applications. The machine is easy to operate, and its design allows for a fast process. Its powerful motor can handle a wide variety of materials and produces high-quality emulsions.
The machine can be used in any manufacturing process to produce a high-quality, homogenized product. The work-head of the machine is made up of a rotor and stator that are connected to each other. The rotor is mounted inside the sleeve of the stator. The strong kinetic energy of the machine causes it to undergo a comprehensive action, including hydraulic shearing, centrifugal extrusion and impact shear between the precision gap of the rotor and stator. When combined with mature production processing and proper quantity of additives, the material can be evenly dispersed and emulsified in an instant.
High-speed agitator
Vacuum emulsifier homogenizers can be used in the cosmetic, pharmaceutical, food and chemical industries to make creams, ointments and lotions. They can also be used in the production of viscous emulsions and suspensions. They are a type of tilt-able vacuum emulsifying mixer that combines high shear agitation with low pressure. These machines are usually used in batch production. They can be powered by electricity or steam. The machine can be controlled from a PLC panel that includes a touchscreen display, safety features and emergency stop buttons. The machine complies with CGMP standards such as Clean-in-Place (CIP) and Sterilize-in-Place (SIP). The components that touch the product must be crafted from stainless steel.
The emulsifying machine is made up of a water pot, oil pot, emulsifying pot, a lifting structure and an electric mixer manufacturer control system. The working method is quite simple: firstly, the materials are put into water tank and oil tank. Then the undissolved materials are sucked into the main emulsifying pot, and then they are dissolved together until they reach the best form.
During the mixing process, the outer frame agitator rotates clockwise slowly. It has Teflon blades that scrape the material from the emulsion tank wall and move it upwards. This way, the materials won’t stick to the agitator and burn. At the same time, the inner straight impeller rotates counter clockwise at a slow speed. This helps to disperse the cream.
High-speed scraper
The vacuum emulsifier uses a central mixer to combine the water and oil. The two materials are sucked into the emulsifying pot through an emulsifying pump and then mixed together in a circular motion to form a new interface. This ensures that the finished product is evenly distributed throughout the mixture and that the ingredients are properly mixed. It also helps prevent dead corners and improves mixing efficiency.
The mixer rotates at a high speed, which subjected the materials to strong shearing and kneading. The rotation also helped to break down the material and facilitate emulsification and dispersion. The machine can work under vacuum, and the tank can be heated or cooled as needed. It can also be used for two-phase emulsification. It can also reduce flock deposits by adding more low-density liquids to the emulsion.
This emulsifier can handle high viscosity materials, and it is easy to clean and maintain. The emulsifier can be operated at different speeds, depending on the type of products being produced. This enables the emulsifier to be used for various applications and can be modified to meet specific needs. It can be used for cosmetics, creams, and ointments. It is easy to use and has many features that make it a great choice for manufacturers. Its durable construction makes it long-lasting and can withstand a variety of conditions.
Vacuum pump
The vacuum pump in a chemical process is a critical piece of equipment. It pulls air and other gases out of the evaporator, keeping the vapor under low pressure. Vacuum pumps come in a variety of types, including diaphragm, rotary lobe, and liquid ring pumps. Each type has its own set of advantages and disadvantages. The type you choose depends on the type of work you are doing, your budget, and the size of the system.
It is essential to make sure that the vacuum pump is able to handle the chemicals and other materials used in the plasma treatment process. This is especially important if the material is highly outgassing or volatile. In such cases, it is advisable to use a cold trap or dry ice trap to prevent the release of the volatile solvent into the atmosphere. You should also conduct all vacuum operations behind a table shield or in a fume hood, and wear lab coats and safety glasses.
You should also consider the icfm that your vacuum pump can achieve for the given flow rate of your application. Redesigning your end-use components and piping for less restriction can help you achieve this. The higher the icfm, the more potential vacuum your pump can create.