Tungsten Carbide Punches Custom
Carbide punches are one of the main components used in a full punch and die set. They have superior hardness that enables them to hold their sharpness and dimensional accuracy even after prolonged use.
Hyperion can provide custom ready-to-press powder grades to fit your specific requirements. We design these grades by varying the composition of binders like cobalt and nickel and additives such as chromium or vanadium carbide.
Long Lifespan
Punches custom made from tungsten carbide have a long lifespan and need replacement less frequently than steel ones. This can significantly reduce costs and downtime. Besides, tungsten carbide is a durable material that can resist corrosion and wear and tear. Tungsten carbide has a hardness of 89-95 HRA, which is more than steel, making it a good choice for the fabrication of tools that will be subjected to extensive machining and high temperatures.
A tungsten carbide punch is designed to withstand heavy machining and ejection loads. Moreover, it has a higher melting point than other metals. Unlike steel, it is resistant to chemical attacks, which means that it will not be affected by rust or other substances. Despite its durability, a tungsten carbide punch can be easily damaged by dropping or impacting other objects.
For this reason, it is important to choose a high-quality tungsten carbide tool for your manufacturing process. The tool must have a high machinability, good dimensional accuracy tolerance, and long service life. In addition, the punch must be capable of surviving multiple production cycles. Therefore, it is necessary to test the durability of the tungsten carbide punch before using it in an industrial production. The tests carried out showed that the calotte on the punch undergoes plastic deformation and tempering due to the temperature increase during production. The tests also demonstrated that the durability of the punch is dependent on the cobalt matrix fraction.
Minimize Downtime
Tungsten carbide is one of the strongest materials on tungsten carbide punches custom earth, so it’s not surprising that tungsten carbide punches custom have a long lifespan. This makes them a smart investment because they minimize downtime due to frequent replacements, which helps businesses improve productivity. They also offer better control over the workpiece, reducing damage and improving precision.
This high level of precision allows them to deliver better results in punching and forming processes, which is especially beneficial for industries that require strict tolerances. For example, metal stamping and other manufacturing applications rely on carbide punches and dies for accurate and consistent component production. Plastic injection molding and tablet compression are other examples of specialized industrial processes that use carbide punches and dies to meet specific requirements.
Unlike standard steel punches, tungsten carbide punches and dies are resistant to wear and abrasion. This makes them ideal for high-stress environments and reduces downtime caused by the need to replace worn or damaged tools. This increased productivity can help companies save money on maintenance costs while maximizing output.
Tungsten carbide is a versatile material that can be used in a variety of applications, including metal fabrication and powder metal compaction. Contact a specialist to learn more about how tungsten carbide can benefit your business. They can provide custom standard tungsten carbide punches and other specialty industrial tooling.
High Rigidity
Tungsten carbide is incredibly rigid, meaning it does not deform easily, making it ideal for precision machining. This rigidity also allows for a higher level of control over the tool while in use, which can help reduce errors and improve overall product quality. In addition, tungsten carbide has high temperature prosperities, meaning it retains its strength at high temperatures.
This unmatched strength and rigidity also translate to unparalleled wear resistance. Carbide punches last a much longer span than their steel counterparts, which saves on replacement costs tungsten carbide punches and increases productivity. This, in turn, leads to improved profit margins.
Carbide is twice as hard as steel, which means it can withstand the rigors of metal stamping without wearing out prematurely. It also has a much lower coefficient of friction, which reduces stress on the die and helps prevent wear and tear. This translates to reduced maintenance costs and downtime for the entire metal stamping process.
Custom manufacturer of tungsten carbide punches for the automotive, medical, aerospace and metalworking machinery industries. Products include solid, carbide tipped & standard die punches. Secondary services include cutting, turning, grinding & surface treatment. Production capabilities include tolerance up to +/-0.000050 in. and surface finishes to 1 microinch. ISO 9001:2008 certified.
High Strength
Tungsten carbide is one of the hardest materials on the planet. As such, tungsten carbide punches are extremely strong and can withstand the rigors of machining, while maintaining a high level of precision and quality. The ability to withstand such rigorous machining processes is an essential quality in many industrial applications. It also allows for increased productivity since the punches need to be replaced less frequently, which reduces overall maintenance and machine downtime costs.
Besides standard metal punches, tungsten carbide dies are used for a wide range of applications including cold drawing, forming, stamping, crimping and cutting of metals and other materials. Its superior strength means that the dies are often designed for higher impact resistance than traditional steel ones. It also has a greater tolerance and surface finish, which allows for increased accuracy of the finished product.
Custom manufacturer of precision tungsten carbide piercing punches and carbide die inserts up to 0.750 in. dia. ISO 9001:2008 certified. Engineering assistance, CAD design & CNC machining & turning services available. Products include rotary tool, rod & saw blanks; sizing dies; shearing & forming tools; boring bars; metal cutting inserts & wire drawing dies; and general metal forming & concrete manufacturing tools & components. Supply chain management, JIT & Kanban delivery available. Woman-owned. All products made to customer’s specs and drawings.