Fiber Optic Connectors and Patch Cord and Pigtail Manufacture Line Tools and Machine
Most connectors used for fiber optic applications are the simple epoxy/polish types. This method provides the most reliable connections, lowest losses and cheapest cost.
Using manual epoxy injection is labor-intensive and requires proper technique and monitoring. A pneumatic dispensing system minimizes this effort while providing more accurate control of the amount of epoxy dispensed with each shot.
1. Epoxy Glue Dispenser
Epoxy glue can bind a wide variety of materials and create an exceptionally strong bond. It can even withstand some temperatures, such as those found in electronic assemblies. While it takes longer to cure than other adhesives such as cyanoacrylates (also known as Krazy Glue), epoxy resin provides a stronger bond and can be used on more surfaces. It also has greater shearing and tensile strength than other adhesives.
When using epoxy glue, it’s important to choose the right type for the job. Some types of epoxy are designed to withstand water, while others are not. It’s also crucial to use the correct equipment, as improper handling can damage the material and result in a weaker bond.
If you’re going to use epoxy on a regular basis, you may want to invest in an automatic epoxy dispenser pump. These systems can automatically mix the epoxy resin and hardener, ensuring that they’re properly mixed before dispensing. This helps to eliminate errors that can occur with manual injection and reduces the time it takes to change nozzles.
The best epoxy dispenser pump can also be programmed to suit your specific needs. It can include features such as a tally function, non-standard mode, primer mode, liquid display device and more. The system can even dispense a specific amount of glue with each shot, and is suitable for applications such as LED, electric and other products where glue potting demanded.
2. Epoxy Glue Gun
A glue gun is a handy tool that creates strong bonds for a wide variety of materials. It works by delivering hot glue from a heated nozzle to epoxy-glue-patch-cord-and-pigtail-manufacture-line-tools-and-machine the surface being bonded. It’s a great tool for crafts and repairs around the house, including bonding wood, ceramics, plastic, glass, and metal.
It’s important to use an epoxy glue gun correctly to avoid any damage or mess. Always read the manufacturer’s instructions and follow the safety precautions. Be sure to work in a well-ventilated area and use gloves to avoid any skin contact or eye irritation.
An epoxy adhesive gun is designed to dispense two-part epoxy from dual side-by-side cartridges in a 1:1 ratio. It also has a Plastic Multimode Fiber Optic Components mixer nozzle to ensure proper mixing of the resin and hardener before dispensing. The gun features manual trigger action for easy application of the adhesive.
Typical epoxy resin adhesives have a paste-like consistency and are usually formulated to be troweled or extruded as a bead. They also have high chemical resistance and can withstand temperature changes, vibrations, and mechanical shocks. These properties make them ideal for assembly and applications in many different industries, such as marine, automotive, aerospace, and railway. One-component epoxy adhesives are also available and are suitable for use in a variety of industrial and consumer applications. For example, some are designed for use as heat-curing film adhesives or to seal and fill gaps between surfaces.
3. Four-corner Pressurized Polishing Machine
Having a polishing machine is essential to any fiber optic production line. It eliminates the need for manual polishing and improves the quality of the finished product. It’s important to look for a polishing machine that has adjustable pressure settings, so you can get the best results. It also helps to use a barrel tumbling machine for smoothing imperfections that may occur during the polishing process. This ensures that the metal parts are clean and will not stick together or develop hard spots.
When choosing a polishing machine, look for one with four-corner hold-downs. These will evenly distribute the film pressure over the entire surface of the connector holder, eliminating off-center polishing. This is a major advantage over the popular alternative, which uses center pressure from above. Wiggling or vibrating the holder during polishing will increase the vertex offset and lead to inconsistent finishes.
This square pressure polishing machine can be used with fiber cutting machine, injecting glue machine, solidify oven, presser, end face inspector and IL/RL tester to build a complete product line of patch cord, pigtail and pre-terminal fibers for fast connector. The jigs for this machine are applicable to all kinds of standard fiber optic connector, such as FC,SC,ST, LC,UPC/APC, MU, MTRJ and E2000 PC connector. The strength of the square pressure polishing machine is controlled by four angle, the polishing quality for the PC terminations is high enough to pass 3D interferometer test.
4. Epoxy Glue Oven
Epoxy is a versatile adhesive that can be used for a wide range of applications, including bonding wood, metal, cement, and plastics. It also has many other uses, such as filling gaps and cracks. Epoxy is easy to use and can be applied in a variety of ways. It is important to follow the manufacturer’s instructions for applying the epoxy. It is also a good idea to test the strength of the epoxy before using it for an application.
Epoxies can be grouped into two categories: those that cure at room temperature and those that require heat for curing. Some two part systems can be mixed with conventional heat, while others require special heating equipment to achieve the proper cure. Adding heat to an epoxy mixture increases the cross linking density, which improves the adhesive’s chemical, temperature and structural properties.
A high heat epoxy adhesive is a good choice for projects that need to withstand high temperatures. It can be used on metal, glass, ceramics, and most other materials. It is available in a variety of colors and can be sanded and drilled.
One of the best types of epoxy for metal to metal bonds is a one part heat activating epoxy. These epoxies offer the highest heat resistance and bond strength. They are also free flowing and do not sag as the temperature in the oven rises.