Cartridge & Pod Filling Machines
Cartridge & Pod Filling Machines automate the process, saving time and labor while increasing precision and consistency. This can help you meet growing demand and reduce production costs.
Thompson and Duke’s ACF1 automatic machine can work with almost any cartridge, POD, syringe or jar [12].
Automating your process increases labour efficiency as workers no longer need to fill each individual device manually. This also helps reduce human error and increase profitability.
Precision
Investing in an automatic cartridge filling machine ensures extreme accuracy and precision with each run. It can also save time and money, and it can help you maximize your business’ profitability. The best machines are designed to automatically calibrate each run and control temperature to dispense both high- and low-viscosity oils. They can also fill all types of containers, including cartridges, pods, capsules, syringes, and sauce jars.
The precision of a cartridge filling machine is key to ensuring that each cart is filled with the correct amount of oil. Incorrect fills can ruin the flavor and experience of the vaporizer, which is why it is important to use a cartridge filling machine with a precise metering system. This machine will also ensure that each cartridge is filled with the right ratio of terpenes and cannabinoids, resulting in better-tasting vapor.
A manual cartridge filler can be a great option for small businesses, but it’s not as efficient as a fully automated industrial filling machine. In addition to the increased production, a Cartridge & Pod Filling Machines full-automatic cartridge filling machine can also save you money on labor and equipment costs.
This semi-automatic cartridge filler can fill up to 1500 carts per hour and is built from 7075 aluminum. The HotShot is easy to operate and requires no vendor training. It comes with everything you need on day one to start filling. It is suitable for low to medium viscosity oils and can even handle Delta 8 varieties. The HotShot is made in the United States and comes with a 1-year service warranty.
Efficiency
Cartridge & Pod Filling Machines enhance production efficiency by eliminating the need for human intervention and automating several process steps. This technology eliminates waste caused by spills and reduces the risk of error, improving overall quality and consistency. Additionally, it increases productivity by minimizing product wait times. It also allows manufacturers to control batch size and customize the amount of product they need for each cartridge.
Compared to manual equipment, which typically fills one cartridge at a time and utilizes utensils such as syringes and hot plates to keep oil at the right consistency for insertion, automated systems offer greater efficiency. Most often, they pay for themselves within calculable ROI periods that vary case by case but are normally within a couple of operational years.
While choosing a cartridge filler, consider factors such as price, lead-time, production, service/warranty, and the type of products you intend to manufacture. You should also be sure that the device is compatible with your chosen product’s viscosity.
The Pod & Cartridge Filling Machines can be used for a variety of products, including oils, e-liquids, cannabis/hemp extracts, and vape juices. They can be adjusted to dispense different volumes, allowing producers to create unique flavors and experiences for customers. These machines are an essential tool for manufacturing companies looking to streamline their production processes and stay competitive in the marketplace.
Flexibility
Cartridges come in a variety of shapes and sizes, so choosing a filling machine that allows you to produce a wide range of cartridge types is important. The right cartridge filling machine can help you avoid waste and optimize your production process. It can also save you time and money by automating the entire process. The type of cartridge filling machine you choose will depend on the size of your operation and how much you are willing to invest in it.
There are three different types of cartridge filling machines on the market: manual, semi-automatic and fully-automatic. Manual hardware uses a syringe to fill each individual cartridge, and it takes up less space and has lower start-up costs than automatic equipment. However, the quality of manual cartridge filling is poorer than with a semi-automatic or fully-automatic machine.
Semi-automatic cartridge filling machines are ideal for mid-level and larger production operations. They allow you to select a container insertion range and unit selection, while the pumping mechanism is automated. They can be used for a variety of products, including oils and distillates.
Depending on the size of Auto Cartridge Filling Gun your operation, you may want to choose a fully-automatic filling machine with integrated data reporting features. These can give you insight into your production trends and improve your overall production efficiency. Moreover, many of these systems can automatically clean in place between batches and at the end of each day.
Cost
Cartridge filling machines are ideal for producers who want to maximize their product quality and production capacity. They offer the highest level of consistency and accuracy, which allows for lower material costs compared to manual methods. They also typically incorporate capping systems, which help streamline the process and minimize waste.
Using a cartridge filling machine reduces the need for human supervision and increases productivity, resulting in more profits for your company. While the initial investment is higher, this equipment will pay for itself after a few months of continuous use. In addition to the savings on materials, a cartridge filling machine will also increase your sales by cutting out wasted products that would otherwise be rejected by customers.
The semi-automatic cartridge filling machines from Thompson and Duke are designed to handle any type of cartridge, POD, syringe or jar. They can be operated by hand or with a foot pedal and feature an easy-to-use 7” touch screen that lets you control temperature, dispense time and get real time diagnostics.
While the majority of vaporizer cartridges are made from distillate, live resin is becoming increasingly popular among consumers. This is due to its palatable, potent and clean properties. The low viscosity of live resin makes it compatible with most cart filler machines, but it requires heated components to achieve the right consistency for insertion.