The Benefits of a Liquid Packing Machine
A liquid packing machine is the best equipment to accomplish huge liquid packaging tasks in industries very easily and quickly. It can reduce human labor and increase productivity.
Consumers love the convenience of stand-up pouches for liquid products and CPG companies have responded by offering them in this format. Many liquid packaging machines fill and seal these pouches to create shelf-ready finished liquid products.
Liquid Filling
A liquid packaging machine is a powerful tool for businesses that want to streamline and automate their bottle filling process. These machines are cost effective and can be customised to suit specific products and containers. They can also incorporate other functions such as capping, washing and labelling to create a fully automated production line. They are available in a range of sizes and layouts, but all work on the same principle. Containers are passed along a conveyor system and filled before moving on to the next step. There are different types of machines that can be used for this, including inline and rotary systems.
The type of liquid product and its viscosity will dictate the type of liquid packing machine needed. Some are free flowing, others are more viscous and still others may contain particulates such as beads or foam. Having this knowledge helps a business choose the most efficient solution.
The best liquid packaging machine for your product depends on your desired production rate and the container size and shape. Gravity filling machines offer a simple time-based fill by volume solution and are ideal for thin products that flow freely. For higher viscosity items such as gels and pastes, pump or piston fillers are a better option. These offer more accurate fills by directing liquid into the container rather than relying on gravity alone.
Bag Making
A vertical form fill seal machine may not be the first kind of packaging equipment that comes to mind when thinking of liquids, but liquid packing machine VFFS machines excel at bagging low viscosity fluids. These machines can be used to package a wide variety of liquid products, including thick creams and gels, sauces with or without particulates, infusions (including cannabis-infused and CBD oil products), water, and more.
A liquid packing machine can make bags on a roll, which is useful for packaging large quantities of liquid products at once. These bags can be sealed in a variety of ways, including by using staples, pressed fit closures, and buttons. The packaging can also be heat-sealed to ensure that it is watertight and airtight.
The bag making machinery on a liquid packaging machine can use a variety of plastic film materials. The most common is OPP (oriented polypropylene), but CPP, PET (polyethylene terephthalate), and AL (aluminum vapor deposited) are also commonly used. Depending on the type of product, a liquid packing machine can also include a zipper and a tear strip.
The liquid packing machine can perform the following functions automatically: bag-making, measuring, filling, sealing, cutting, and printing the batch number. It can also adjust the pump measurement while the machine is running, reducing material loss and boosting output.
Sealing
In the pharmaceutical industry, a liquid packing machine is used to pack different types of chemicals. The machine ensures accurate and high-quality sealing that prevents contaminant penetration, which is vital to maintain the efficacy of pharmaceutical drugs. It also prevents leakage and foaming during the packaging process. Moreover, the machine provides an effective way to seal bottles that are difficult to bottle by hand.
The liquid packing machine can be configured to accommodate various types of bottles and fillers. It can also include a conveyor system that carries containers from one process to another. It can also be equipped with a check weight machine, which weighs each container to monitor its contents.
Some machines use a pump to draw the liquid from a drum and inject it into the bag. This method is popular for thin liquids like water and juices. Others automatic packaging machine use a piston that uses lobes to push product through a syringe-like tube and into the container, although this system can be less precise.
INVpack machines are a good choice for liquid products with low viscosity, such as creams and gels, sauces without particulates, infusions (including CBD, hemp-infused, or tincture oil products), and beverages. These machines offer high outputs and can produce four-side sealed sachets. They can also handle a variety of film materials. In addition, they can be upgraded to support additional features like an automatic indexing system and a PLC with touch screen operator interface.
Cutting
Using a liquid packaging machine, manufacturers can efficiently package products for the cosmetics industry. These machines can complete a full range of functions for the packaging of liquid products, such as bag forming, measuring, dosing, filling, and sealing, all in one machine. This type of machinery is highly efficient and can improve the quality of products in the market.
Liquid packaging machines are used to fill products with different viscosities into a variety of container types. These machines can also be used to package beverages, such as water, sodas, and juices. In addition, they can be used to package liquid food such as soups and sauces, pastes, and icings.
These machines are available in various sizes and layouts and can be customized according to the needs of each company. Some can be fitted with a coding device to print the production date, while others are equipped with an intelligent photoelectric controller system. They can also be fitted with a UV sterilization function, and they are made from 304 stainless steel.
Some machines feature lean technology, which eliminates pneumatic parts. This reduces the cost of operation because compressed air is a costly utility. Other features include a high-quality, metered delivery system for film and an innovative design that helps prevent film breaks. These features will help your business reduce operating costs and increase profitability.